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MY FTP!

MZ ETZ 251

MILEAGE - 45,000 - 5/8/2020

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I bought this sorry looking MZ in May. It was up for silly bids on a Facebook group and after some hustling £100 got it. Initially my only want for this machine was for two items. That being the exhaust pipe (which was an original) and the carburettor which was a BVF 30N3. I picked it up with the help of my brother and after getting it home I realised I had my work cut out. Mainly because the engine was totally seized.

It took me some hours of dismantling and furious hammering with mallets to get the piston unstuck. Unfortunately it so crusty I am not sure whether it’s worth putting back on. It has evidence of both lack of lubrication and head seizer (square seize) however I will put it in to keep originality. The machine has 30k miles on it..

As I got it.

In Bulgaria!

Because I have recently moved to a location without a garage an idea struck me to use this machine as my commuter. It can go rusty, I don’t care. It can be neglected, as it already is.

I managed to completely repair the carburettor with my old lemon juice trick. This freed up the float and allowed the removal of jets. I did buy a few items to make my life easier like a new jet set and replace missing componants (like a throttle tube) etc but very little money was spent on the bike. I used up a lot of parts I had spare and converted the rear brake light to the earlier ETZ 250 round lense (with two seperate bulbs instead of one dual fillament) and had to use a round indicator at the front (though all the others are rectangle).

One major issue with it is the ignition timing. The points (which are new) are totally wacked. The proper way to setup points on this bike is to find the largest gap in the contact breaker by turning the engine. Then once you have found that you should gap it to 0.3mm. Then find 2.5mm before top dead centre, and using the adjusting plates find the point at which the points are on the edge of opening.  It is common belief that the spark from the ignition is caused byt eh points closing (slapping) and giving a spark, but the spark is created with the contacts actually open.

The bike can at present only run with the gap of the points beyond the proper size. This means improper running such as misfires (especially at high revs) and the odd hiccup not to mention actually being too advanced. I am on the lookout for electronic ignition to resolve this issue.

It passed the MOT without any advisories despite what it looks like. This is partly because the motorcycle MOT is not as strict as a car’s. For a start, emissions are not tested on a motorcycle, and the only real things that are looked at are that all the lights (and horn) work, the wheel bearings are okay and tyres are not obviously problematic. Brakes are ‘sometimes’ tested.

 

After many months of working on the bike, I finally got it to an every day ‘work horse’ conditio from February 2017. The replacements are as follows:

- Electronic Ignition using the ‘Zaplon elektroniczny’ Polish unit.

- Replacement coil - Original one was overheating and causing constant stalls.

- Spare Barrel & Piston.

In August and September of 2017, I decided to ride this motorcycle after a successful test mileage of two thousand miles, on an around Europe trip with the ultimate goal of Turkey.

Pleasantly, the motorcycle made it there and back with a round trip total of 5k miles done in less than three full weeks with a day of rest every so often. I spent only 3 nights in total in Istanbul, Turkey, and spent resting time in both Serbia (outward journey) and Hungary (return journey).

The bike performed extremely well with very little problems. I did grease the chain every 1,500 miles and adjust the chain just once. Initially however I found the bike could not exceed 60mph. I didn’t want to push it too fast anyway, but would later find out (through various spark plug changes) that the colder B8HS spark plug that I installed was too cold for motorway use and found the standard B7HS allowed me to exceed 70mph. Through the return journey my faith in the motorcycle had increased to the extent that I often travelled at 70mph which allowed me to have more frequent/longer stops and allowed the overtaking of lorries to be faster, even if the wind buffeting did slow me to 60mph by the time I reached the front of them.

Through the few rain occasions I found the bike would not like to run consistently and cut out. I didn’t bother to do anything about this (just pray that it stopped raining) until I was back in England and decided to cover the plug and HT lead in grease. This seemed to fix the issue..

Whilst in Hungary I bought supplies like contact breakers and a replacement front sprocket!

The rack, that had been re-inforced welded for the trip had broken in two places and I did not realise until I got home. This was re-welded later with more re-inforcement. I could not blame the rack as it had significantly heavy load upon it. I rarely needed to remove the side bags. I was very fortunate not to have any punctures, and did not even have to increase the tyre pressure through any drop.

I did crash the bike on the Polish/German border after running out of fuel for the 4th time and was hurredly returning to the direction of Berlin, after finding fuel. A dog had run infront of me and it had been raining. A misjudged application of the front brake proceeded to lock the front wheel and next I remember watching the sparks fly as I was sliding soon behind it. Very little damage other than a smashed indicator lens and a bent foot peg which were all rectified when I returned home.

 

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